Transform Your Factory Into a World-Class, Future-Ready Operation

Manufacturing is evolving faster than ever. From Lean and TPM to IoT, AI, and Digital Twins, today’s factories must integrate Operational Excellence with Digital Excellence to stay competitive.

This book provides a complete, practical roadmap to help industries achieve that transformation.

Drawing on more than 40 years of global plant experience, the author brings together the most powerful excellence models, TQM, TPS, Lean, TPM, Six Sigma, WCM, OpEx, Industry 4.0, and now Industry 5.0; into one unified, easy-to-apply framework.

Whether you are improving a brownfield plant or building a greenfield facility, this book guides you step-by-step to:

• Build a culture of continuous improvement
• Strengthen reliability, quality, and productivity
• Deploy Lean, TPM, Six Sigma & Digital Operations
• Achieve zero-defect, zero-breakdown, zero-accident performance
• Implement smart manufacturing, AI, analytics & automation
• Inspire teams and create a high-performance culture

Packed with real case studies, checklists, maturity models, and practical tools, this book is an essential companion for manufacturing leaders across industries.

WHO SHOULD READ THIS BOOK?

• Plant Heads & Operations Leaders
• Manufacturing & Quality Managers
• Maintenance & Reliability Professionals
• Supply Chain, Energy & Safety Managers
• Digital Transformation and Industry 4.0 Teams
• Consultants, Trainers & Industrial Engineering Students

Anyone committed to building world-class factories will find this book invaluable.

• Paperback: 366 pages
• Publisher: White Falcon Publishing; 1 edition (March 2026)
• Author: Er. Ashoka Rao Manikala
• ISBN-13: 9789376318896
• Product Dimensions: 7 x 10 inch

Indian Edition available on: